Our engineers and technicians understand rotating equipment. If your current fan system requires repairs or replacing, we can provide service technicians to carry out performance testing, troubleshooting, vibration analysis, field supervision. Our offerings include custom heavy duty fans, ventilation fans, process compressors, fluid drives, process pumps, rotary air heaters, and process fan application solutions.
But before you contact the professionals, you may want to try troubleshooting on your own. If your current fan system is acting up, review a list of the most common industrial fan problems and probable causes below.
NOISE | |
Source | Probable Cause |
IMPELLER HITTING INLET OR HOUSING |
a. Impeller not centered in inlet or housing. |
IMPELLER HITTING CUTOFF |
a. Cutoff not secure in housing. |
DRIVE |
a. Sheave not tight on shaft (motor or fan). |
COUPLING |
a. Coupling unbalanced. misaligned, loose or may need lubricant. |
BEARING |
a. Defective bearing. |
SHAFT SEAL SQUEAL |
a. Needs lubrication. |
IMPELLER |
a. Loose on shaft. |
HOUSING |
a. Foreign material in housing. |
MOTOR |
a. Lead-in cable not secure. |
SHAFT |
a. Bent |
HIGH AIR VELOCITY |
a. Ductwork too small for application. |
OBSTRUCTION IN HIGH VELOCITY GAS STREAM MAY CAUSE RATTLE, OR PURE TONE WHISTLE |
a. Dampers. |
PULSATION OR SURGE |
a. Restricted system causes fan to operate left of peak. |
GAS VELOCITY THROUGH CRACKS, HOLES OR PAST OBSTRUCTIONS |
a. Leaks in Ductwork. |
RATTLES AND/OR RUMBLES |
a. Vibrating Ductwork. |
INSUFFICIENT AIR FLOW | |
Source | Probable Cause |
FAN |
a. Impeller installed backwards. |
DUCT SYSTEM |
a. Actual system is more restrictive (more resistance to flow) than expected. |
FILTERS |
a. Dirty or clogged. |
COILS |
a. Dirty or clogged. |
RECIRCULATION |
a. Internal cabinet leaks in bulkhead separating fan outlet (pressure zone) from fan inlets (suction zone). |
OBSTRUCTED FAN INLETS |
a. Elbows, cabinet walls or other obstructions restrict air flow. Inlet obstructions cause more restrictive systems but do not cause increased negative pressure readings near the fan inlet(s). Fan speed may be increased to counteract the effect of restricted fan inlet(s). CAUTION! Do not increase fan speeds beyond the manufacturer’s recommendations. |
NO STRAIGHT DUCT AT FAN OUTLET |
a. Fans which are normally used in duct systems are tested with a length of straight duct at the fan outlet. If there is no straight duct at the fan outlet, decreased performance may result. If it is not practical to install a straight section of duct at the fan outlet, the fan speed may be increased to overcome this pressure loss. CAUTION! Do not increase fan speeds beyond the manufacturer’s recommendations. |
OBSTRUCTION IN HIGH VELOCITY AIR STREAM |
a. Obstruction near fan outlet or inlet. |
CFM HIGH — TOO MUCH AIR FLOW | |
Source | Probable Cause |
SYSTEM |
a. Oversized ductwork. |
FAN |
a. Fan speed too fast. |
Disclaimer
This information has been reproduced in part from Air Movement and Control Association, Inc.(AMCA) manual (publication 202-88). The information contained herein has been derived from many sources and is believed to be accurate. Please note that the recommendations contained herein do not necessarily represent the only methods or procedures appropriate for the situation discussed, but rather are intended to present consensus opinions and practices of the air movement and control industry which may be helpful, or of interest, to those who design, test, install, operate or maintain fan-duct systems. Thus, Daltec Canadian Buffalo Manufacturing disclaims any and all warranties, express or implied, regarding the accuracy of the information contained herein and further disclaims any liability for the use or misuse of this information